{"id":868,"date":"2015-02-01T14:46:21","date_gmt":"2015-02-01T13:46:21","guid":{"rendered":"http:\/\/dc2wk.schwab-intra.net\/?page_id=868"},"modified":"2015-02-01T19:01:25","modified_gmt":"2015-02-01T18:01:25","slug":"the-repair-of-a-completely-destroyed-kenwood-tr-2300","status":"publish","type":"page","link":"https:\/\/dc2wk.schwab-intra.net\/?page_id=868","title":{"rendered":"The Repair of a completely destroyed Kenwood TR-2300"},"content":{"rendered":"<p>On a local Ham Radio Flee Market I saw for 5 or 10 \u20ac a\u00a0Kenwood TR-2300 QRP 2m portable station. It was no batteries pack in, no manual, and it was no microphone with. I don&#8217;t know it&#8217;s working or not. But this old TR-2300 are sold on eBay for up to 80\u20ac in good condition and without batteries. So I bought it.<\/p>\n<p>At home I saw that this radio was\u00a0completely destroyed. Some IC&#8217;S and transistors fail out of the radios, as soon I opened it. So a long repair is starting&#8230;<\/p>\n<p><a href=\"http:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3218.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-884\" src=\"http:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3218-300x200.jpg\" alt=\"IMG_3218\" width=\"300\" height=\"200\" srcset=\"https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3218-300x200.jpg 300w, https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3218-1024x683.jpg 1024w, https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3218-450x300.jpg 450w, https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3218.jpg 1536w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a><\/p>\n<p>At first I start to replace the parts on the upper side (with the speaker)<br \/>\nI saw that the voltage regulator (7805) was broken and the full 12 V came to the IC&#8217;s.<br \/>\nIt was a little 78L05 (smallest one with 100mA) what I replaces with a big 78S05 with 2A. I cut off the cool sheet, so it fits in. That regulator don&#8217;t broke any more. I replaces the other little transistors in that area. Then I replaced the Audio IC (UPC575C2), after that I hear the first rush again out of the speaker. But no station and no output. The final i let in in this time. It was to early to change that, so far.<\/p>\n<p><a href=\"http:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3215.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-885\" src=\"http:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3215-300x200.jpg\" alt=\"IMG_3215\" width=\"300\" height=\"200\" srcset=\"https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3215-300x200.jpg 300w, https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3215-1024x683.jpg 1024w, https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3215-450x300.jpg 450w, https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3215.jpg 1536w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a><br \/>\nThen I checked all the frequencies around the PLL circuit. No Frequency was measurable.<br \/>\nAt first I changed the IC in the right. But that doesn&#8217;t help.<br \/>\nSo the PLL IC was broken too. That was very hard. The original was a SM5104GA. It was not to buy any more. I saw sone for big money in eBay, but that was me too expensive.<br \/>\nAfter some days in the internet I found a 12,5 KHz modification from UK, where the PLL is replaced with a MC145106, that I got from China for 6\u20ac with shipping. So nice, I got a PLL and 12,5 KHz modification.<\/p>\n<p><a href=\"http:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3217.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-872\" src=\"http:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3217-300x200.jpg\" alt=\"IMG_3217\" width=\"300\" height=\"200\" srcset=\"https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3217-300x200.jpg 300w, https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3217-1024x683.jpg 1024w, https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3217-450x300.jpg 450w, https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3217.jpg 1536w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a><\/p>\n<p>After 4 weeks the MV145106 is arrived. I solder the old PLL out and I saw that the new one is bigger and has more feet. I read again the modification and I know now, what I have done to me \ud83d\ude42 Cut Pin x to y off and solder it on the place z, and so on&#8230;<\/p>\n<p><a href=\"http:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3227.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-880\" src=\"http:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3227-300x200.jpg\" alt=\"IMG_3227\" width=\"300\" height=\"200\" srcset=\"https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3227-300x200.jpg 300w, https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3227-1024x683.jpg 1024w, https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3227-450x300.jpg 450w, https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3227.jpg 1536w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><br \/>\n<\/a>Detail view of the new PLL<\/p>\n<p><a href=\"http:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3224.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-877\" src=\"http:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3224-300x200.jpg\" alt=\"IMG_3224\" width=\"300\" height=\"200\" srcset=\"https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3224-300x200.jpg 300w, https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3224-1024x683.jpg 1024w, https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3224-450x300.jpg 450w, https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3224.jpg 1536w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a><\/p>\n<p>It take 4 hours to build this PLL in. But after that I have the frequencies at the check points.<\/p>\n<p><a href=\"http:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3221.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-875\" src=\"http:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3221-300x200.jpg\" alt=\"IMG_3221\" width=\"300\" height=\"200\" srcset=\"https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3221-300x200.jpg 300w, https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3221-1024x683.jpg 1024w, https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3221-450x300.jpg 450w, https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3221.jpg 1536w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><br \/>\n<\/a>For the switching of the +12,5 KHz, I use the AUX Switch.<\/p>\n<p>After a complete alignment of the PLL and the receiver, I hear my first stations on 2m.<br \/>\nI made a break for some days and enjoy the moment. But no output in transmitting, so far.<\/p>\n<p>I checked now the final transistor. He was broken too. So I find one in UK for 12,74 \u20ac with shipping. After the replacement and alignment of the transmitter, 1,5 Watts with batteries and 2 Watts with power supply came out. I was very happy \ud83d\ude42<\/p>\n<p>I tried to make a QSO on 145.700, but the frequency on the channel switch was not the same what I saw on my frequency counter. But the most off the channels was OK.<br \/>\nWhat happens now?<\/p>\n<p>I find out that the resistor network (under the PLL) was broken. So I removed it ad tried it with out. Damn it works \ud83d\ude42<\/p>\n<p><a href=\"http:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3228.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-881\" src=\"http:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3228-300x200.jpg\" alt=\"IMG_3228\" width=\"300\" height=\"200\" srcset=\"https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3228-300x200.jpg 300w, https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3228-1024x683.jpg 1024w, https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3228-450x300.jpg 450w, https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3228.jpg 1536w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><br \/>\n<\/a>And kow I need a batterie box. I find one by Pollin for 1 \u20ac what fits in the place in the TR-2300. The accumulators are 1.2V 2500 mAh.<\/p>\n<p><a href=\"http:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3214.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-870\" src=\"http:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3214-300x200.jpg\" alt=\"IMG_3214\" width=\"300\" height=\"200\" srcset=\"https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3214-300x200.jpg 300w, https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3214-1024x683.jpg 1024w, https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3214-450x300.jpg 450w, https:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3214.jpg 1536w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><br \/>\n<\/a>As microphone I take a Peiker Mic, out of my box.<a href=\"http:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/IMG_3214.jpg\"><br \/>\n<\/a><\/p>\n<p>I made today (01.02.2015) my first QSO&#8217;s on a local frequency. It was great ! The receiver is very sensible and the modulation is clear and loud.<\/p>\n<p>Here you can download the 12,5 KHz modification for the TR-2300:\u00a0<a href=\"http:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/TR2300-12k5-step-mod-GB.pdf\">TR2300-12k5-step-mod-GB<\/a><\/p>\n<p>Here you can download the service manual for the TR-2300:\u00a0<a href=\"http:\/\/dc2wk.schwab-intra.net\/wp-content\/uploads\/2015\/02\/TR2300_serv.pdf\">TR2300_serv<\/a><\/p>\n<p><strong>That was the costs for the repair:<\/strong><br \/>\nAccumulators (Pollin) 12,50 \u20ac<br \/>\nBatteriebox (Pollin)1,00 \u20ac<br \/>\n78S05 (out of my box) 1,00 \u20ac<br \/>\nother parts\u00a0(R,C,Tra.) (out of my box) 3,00 \u20ac<br \/>\n74LS73 (Ebay) 0,80 \u20ac<br \/>\nMC145106P PLL (eBay China) 6,00 \u20ac<br \/>\nIC UPC575C2 (EBay) Audio 4,45 \u20ac<br \/>\n2SC2329 Final\u00a0(EBay UK) 12,74 \u20ac<\/p>\n<p>Together: 41,50 \u20ac, so I got a TR-2300 for a little over 50 \u20ac and I had a lot of fun with the repair. That&#8217;s OK for me.<\/p>\n<p>But the work, you can&#8217;t pay.<\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>On a local Ham Radio Flee Market I saw for 5 or 10 \u20ac a\u00a0Kenwood TR-2300 QRP 2m portable station. It was no batteries pack in, no manual, and it was no microphone with. I don&#8217;t know it&#8217;s working or &hellip; <a href=\"https:\/\/dc2wk.schwab-intra.net\/?page_id=868\">Continue reading <span class=\"meta-nav\">&rarr;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"open","ping_status":"open","template":"","meta":{"footnotes":""},"_links":{"self":[{"href":"https:\/\/dc2wk.schwab-intra.net\/index.php?rest_route=\/wp\/v2\/pages\/868"}],"collection":[{"href":"https:\/\/dc2wk.schwab-intra.net\/index.php?rest_route=\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/dc2wk.schwab-intra.net\/index.php?rest_route=\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/dc2wk.schwab-intra.net\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/dc2wk.schwab-intra.net\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=868"}],"version-history":[{"count":10,"href":"https:\/\/dc2wk.schwab-intra.net\/index.php?rest_route=\/wp\/v2\/pages\/868\/revisions"}],"predecessor-version":[{"id":907,"href":"https:\/\/dc2wk.schwab-intra.net\/index.php?rest_route=\/wp\/v2\/pages\/868\/revisions\/907"}],"wp:attachment":[{"href":"https:\/\/dc2wk.schwab-intra.net\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=868"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}